Assembly & Maintenance Exercise: Gear Pump MT 186

Assembly & Maintenance Exercise: Gear Pump

Type: MT 186
Name: Assembly & Maintenance Exercise: Gear Pump
Categorie:
Technical Description

  Gear pumps are piston-type rotary pumps which operate on the positive-displacement principle. They are simple in design, and easy to handle. Gear pumps can generate operating pressures of up to 40bar and flow rates of up to 60m³/h. Their pulse-free delivery increases linearly with speed. High-viscosity media (oils, paints, adhesives, etc.) can also be pumped. Gear pumps are sensitive to hard solid-matter particles in the flow.
  The materials used in the construction of the pump presented here make it resistant to most corrosive and aggressive chemicals. The plastic / metal gear wheel pairing results in relatively quiet running.
  The MT 186 kit forms part of the GUNT assembly, maintenance and repair practice line designed for training at technical colleges and in company training centres. A close link between theory and practice is key to the learning content. The kit is ideally suited to project-based learning with a particular emphasis on ‘hands-on’ work. Independent working by the students is assisted and encouraged. Performing exercises in a small team offers a useful learning format.

  MT 186 enables a typical gear pump to be assembled and maintained. Students become familiar with all the pump components and their modes of operation. The parts are clearly laid out in a tool box. Systematic assembly and disassembly of a pump is practiced. The instructional material details the individual steps involved in the exercise, and provides additional information on the areas of application, mode of operation and design of the pump.

Learning Objectives / Experiments
- design and function of a gear pump and its
  components
- assembly and disassembly for maintenance and
  repair purposes
- replacing components (e.g. seals)
- troubleshooting, fault assessment
- planning and assessment of maintenance and
  repair operations
- reading and understanding engineering drawings
  and operating instructions
Features
* Practical exercise on the assembly and maintenance
  of a gear pump1
* Comprehensive and well-structured instructional
  material
Alternative products
HM 365.22 -- External Gear Pump
MT 110.02 -- Assembly Exercise: Spur Wheel / Worm Gear Mechanism
MT 140.02 -- Assembly Exercise: Piston Compressor
MT 152 -- Assembly Exercise: Spur Gear
MT 154 -- Assembly Exercise: Shut-off Valve
MT 156 -- Assembly Exercise: Wedge Gate Valve and Angle Seat Valve
MT 171 -- Assembly Exercise: Hydrodynamic Journal Bearing
MT 180 -- Assembly & Maintenance Exercise: Centrifugal Pump
MT 181 -- Assembly & Maintenance Exercise: Multistage Centrifugal Pump
MT 182 -- Assembly & Maintenance Exercise: Screw Pump
MT 183 -- Assembly & Maintenance Exercise: Diaphragm Pump
MT 184 -- Assembly & Maintenance Exercise: Piston Pump
MT 185 -- Assembly & Maintenance Exercise: In-Line Centrifugal Pump
Specification

[1] learning concept for maintenance and repair exercises on a gear pump
[2] relatively quiet running owing to the plastic/metal gear wheel pairing
[3] pump shaft sealing with floating ringseal
[4] suitable for solids-free media with dynamic viscosity up to 0...10000mPas
[5] pump parts and tools housed in a tool box
[6] the kit forms part of the GUNT assembly, maintenance and repair practice line

 

Technical Data

Gear pump
- power consumption: max. 2kW
- max. flow rate: 80L/min
- max. head: 70m
- motor speed: 300...1750min-1
- intake connection thread: R 1 1/4"
- delivery connection thread: R 1 1/4"
- pump materials
   housing: stainless steel 316 (1.4401)
   gear wheels: stainless steel 316 (1.4401)/PTFE
   wearing plates: PTFE 
   bearings: PTFE 

- speed-dependent viscosities

   n=300min-1: 10000mPas,
   n=1750min-1: 3000mPas

 

Dimensions and Weight LxWxH: 690x360x312mm (tool box)
Weight: approx. 20kg Scope of Delivery

1 complete kit of a gear pump
1 set of tools, consisting of
- 2 combination wrenches size 11
- 1 hexagonal screwdriver, size 3/32"
- 2 screwdrivers
- 1 round wire snap ring for shafts
1 roll of PTFE sealing tape
1 box for small parts
1 tool box with foam inlay
1 set of instructional material, consisting of
- technical description of system, complete set of

  drawings with individual parts and parts list,

  description of maintenance and repair operations,

  suggested exercises
- 1 operator's manual for the industrial pump

Order Details 051.18600  MT 186  Assembly & Maintenance 
                                 Exercise: Gear Pump

Documentatie

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