Assembly Station: Pipes and Valves and Fittings HL 960

Assembly Station: Pipes and Valves and Fittings

Type: HL 960
Name: Assembly Station: Pipes and Valves and Fittings
Technical Description

  HL 960 is a practical exercise and training system which provides an entirely authentic introduction to industrial pipes and valves and fittings. The assembly kit comprises a wide variety of valve and fittings, piping elements and one pressure tank, as well as sealing and fastening components. A sturdy U-shaped mounting frame permits assembly of a variety of piping systems, plant components and functional units. The piping elements are prepared ready for assembly, and matched to installation lengths and flange connections. The components permit multiple assembly and disassembly.  

  The training system is designed for students to work together in a learning group. The complete process of constructing a system may take several days if all the steps are followed: obtaining information, planning, deciding, executing, checking and assessing.  

  The detailed instructional material assists in creating an effective and ordered learning process. It contains technical descriptions of all the system components as well as various specimen systems and installations.

  Finished setups can be subjected to real testing with water. The pump system HL 960.01 (closed circuit) is available for this purpose.

Learning Objectives / Experiments

- design and function of valves and fittings, piping

  elements and system components
- planning of piping and system installations

  according to specification, e.g. a process schematic
- selection of components and drafting of

  requirement lists
- technically correct preparation and execution of

  system assembly
- reading and understanding engineering drawings

  and technical documentation
- operational testing of the constructed systems (in

  conjunction with suitable water supply and



* Practically oriented assembly of real piping and

  system installations1

* Detailed, practically-based familiarisation with

  system components

Available accessories
HL 960.01 -- Assembly and Alignment of Pumps and Drives
Alternative products
RT 396 -- Pump and Valves and Fittings Test Stand
HL 960 Assembly Station: Pipes and Valves and Fittings

[1] assembly exercise for engineering training
[2] piping network comprising pipe bends, elbows, T-pieces and transitions in nominal widths DN15, 25, 40
[3] pipe connections via flanges or cutting ring screw fittings
[4] standard commercially available flanged fittings: shut-off valve, non-return valve, strainer, condensation drain, inspection glass, ball valve, gate valve
[5] ball valve with cutting ring screw fitting
[6] pressure vessel with manometer, connection via  DN15 flanges
[7] connection to water supply via hose with coupling
[8] mobile frame for mounting of pipe network
[9] the kit forms part of the GUNT assembly, maintenance and repair practice line


Technical Data

Flange fittings

- grey cast iron

- nominal pressure: PN16 for DN15, 25 / PN10

  for DN40

Ball valve with cutting ring screw fitting

- brass, nickel-plated

- nominal pressure: PN25

- nominal size: G1/2"

Manometer: 0...4bar


Dimensions and Weight

LxWxH: 1540x1840x2020mm

Weight: approx. 300kg 

Required for Operation Water connection and drain via hoses with couplings Scope of Delivery

1 frame
1 set of valves and fittings, pipes, piping

   elements with sealing and fastening material 
1 set of tools
1 set of instructions, comprising drawing set and

   instructional material


Order Details

065.96000  HL 960  Assembly Station:

                                 Pipes and Valves and Fittings